Project Overview
Ejosson Packaging supported a food manufacturer based in Miami, Florida, USA, with a custom glass jar project for garlic sauce packaging.
The project involved developing a custom jar design, modifying the mold, confirming samples, conducting sealing tests, and supplying matching lids printed with the customer's logo.
Over a nine-month project period, the work progressed from mold development and sample confirmation to the delivery and shipment of 2 million glass jars.
Project at a Glance
-
Customer: Miami-based food manufacturer
-
Application: Garlic sauce packaging
-
Container: Custom 8 oz clear glass jar
-
Packaging components: Glass jars and matching logo-printed lids
-
Development work: Mold modification, sample approval, and sealing tests
-
Project duration: 9 months
-
Order quantity: 2 million glass jars
-
Project status: All 2 million jars delivered and shipped
The customer's identity and brand name are kept confidential.
The Challenge: Developing a Custom Glass Jar
The project centered on developing a glass jar that met the customer's packaging requirements for garlic sauce.
Unlike a standard ready-made container, a custom glass jar project requires the design and mold to be reviewed and refined before the product can proceed to bulk production.
For this project, mold modification and jar design were key parts of the development process. Sample confirmation and sealing tests were also included before moving forward with the production order.
The packaging components needed to work as a coordinated solution, with clear glass jars paired with lids carrying the customer's logo.
Ejosson's Approach: From Mold Modification to Sample Approval
1. Custom Mold Modification
Ejosson worked through the mold modification stage to support the customer's custom jar design.
This development stage helped move the project from the initial design requirements toward a sample that could be reviewed before bulk production.
2. Sample Confirmation
Samples were prepared for confirmation before proceeding with the larger order.
Sample approval provided a checkpoint for reviewing the proposed packaging against the customer's requirements before committing to full-scale production.
3. Sealing Tests
Sealing tests were included in the project workflow to evaluate the jar-and-lid packaging combination.
For food packaging, the suitability of the container and closure needs to be assessed for the intended application. The test process formed part of the development and confirmation work for this project.
4. Matching Logo-Printed Lids
In addition to the clear 8 oz glass jars, Ejosson supplied matching lids printed with the customer's logo.
Coordinating the jars and printed lids helped bring the main packaging components together as one supply project.
The Result: 2 Million Glass Jars Delivered
The project took nine months and culminated in the delivery and shipment of 2 million custom glass jars.
The supplied packaging consisted of clear 8 oz glass jars and matching logo-printed lids for garlic sauce packaging.
This project demonstrates the scope of work involved in a large custom glass packaging order, from mold modification and sample confirmation to sealing tests and bulk supply.
No additional performance figures or customer satisfaction claims are included here because they were not provided for publication.
Custom Glass Packaging for Your Next Project
Custom packaging projects often require more than selecting an existing container. Product design, mold development, sample confirmation, closure compatibility, and production planning can all be part of the process.
Ejosson Packaging supports B2B buyers seeking custom packaging solutions for fragrance and other packaging applications. Requirements vary by project, so specifications and production arrangements should be reviewed individually.
If you are developing a custom glass jar or another packaging component, explore our Custom Packaging Solutions or request a product catalog to discuss your requirements with our team.
